Built for the Demands of High-Volume Screening
The newest addition to Duperon’s Washer Compactor line, the Gen 4 is purpose-built for high-volume, challenging waste streams from one or multiple screening systems. It efficiently washes, compacts, and conveys dense screenings, grit, rocks, and high-organic waste streams while automatically adapting to changing debris loads. The result: consistent performance, reduced debris volume, lower disposal costs, and a more efficient screening process.
Applications:
- Municipal wastewater
- Combined sewer overflow
- Pump stations
- Lift stations.
- Industrial wastewater
- Other non-standard applications where debris is variable or difficult.
The Duperon®
Difference
The Duperon®
Gen 4 Washer Compactor
Built for Higher Debris Loads
Processes up to 400 ft3/hr to meet the demands of high-volume screening systems.
Adaptive Performance
An integrated radar level sensor continuously monitors debris levels, automatically adjusting operating speed and discharge rate to match changing loading conditions—maintaining consistent performance without operator intervention.
One Solution. Multiple Screens.
Engineered to manage debris from one or multiple screening systems, providing high-capacity washing and adjustable compaction in a single solution.
High Performance to Impact Bottom-Line
Produces up to 60% dry solids and reduces debris volume by up to 84% to minimize hauling, disposal costs, and material handling.
Ready for Real-World Debris
Handles challenging waste streams with dense screenings, grit, and rocks up to 4 inches in diameter.
Designed for Reliable Operation
Built to work seamlessly with upstream screening equipment and keep debris handling moving.
Tell us about your project
‘You’ll like working with us’ is a commitment and the way we deliver extraordinary customer care for the full life-cycle of your equipment. This is how we strive to earn the privilege to serve your continued screening needs.
Product Description
The Gen 4 Washer Compactor is engineered to wash, compact, and convey high volumes of screenings from one or multiple screening systems. Two horizontally stacked, 10-inch hardened augers maximize contact with the strainer for effective washing and dewatering while providing increased strainer surface area for high-capacity operation. An integrated radar level sensor continuously monitors debris levels, automatically adjusting operating speed and discharge rate to match changing loading conditions. The result is consistent performance without manual adjustment.
Four spray nozzles wash screenings before user-adjustable compaction reduces water content and debris volume. The self-regulating compaction system produces screenings with up to 60% dry solids and up to 84% volume reduction. The included Discharge Extension Option (DEO) transports compacted screenings up to 40 feet in any direction without additional mechanized conveyance. The Gen 4 is designed to handle challenging debris, including dense screenings, grit, rocks up to 4 inches, and high-organic waste streams.
Product Data
| Applications |
|
| Sizing | 1 body size with 3 motor sizes to accommodate site flow and capacity |
| Water | Utilizes filtered effluent or municipal water Washer consumes 10-50 GPM Requires 60-80 psi Drain connection 4 in. Fernco style Supply connection 1 in NPT |
| Utility | 208-240/480 volt, 3 PH (3.8W, 7.5W, 11.2W) |
| Drive | 5 hp, 10 hp, 15 hp inverter-duty motors |
| Material of Construction | 304 SSTL, SSTL spur gears (17-4 PH) |
| Bar Screen Flows | Flows up to 300 MGD* *Flow values are based on MOP8 values through a ¼ inch bar screen. |
| Peak Capacity | Available from 150 cu ft/hr – 400+cu ft/hr |
| Typical Performance | Up to 84% volume reduction Up to 60% dry solids Up to 70% weight reduction Significantly decreases odor and fecal content |
| Standard Controls | Packages range from simple start/stop to sophisticated automation. Motor overload protection provided |
| Operation Options | Continuous while screen is running with off-delay capability to clear hopper |
Key Features
The Gen 4 Washer Compactor combines proven Duperon technologies to:
Dual-auger design
Maximizes contact with the strainer for efficient washing and dewatering
High-capacity, adaptive performance
Processes 400+ ft³/hr while a radar level sensor automatically adjusts operation as debris loading changes.
User-adjustable compaction
Reduces water content and debris volume for consistent results
High Solids, Lower Disposal Costs
Produces up to 60% dry solids and up to 84% volume reduction.
Built for challenging debris
Handles dense screenings, grit, rocks up to 4 inches, and high-organic waste streams
Discharge Extension Option
Conveys compacted screenings up to 40 feet without additional mechanized conveyance
Reliable by design
Uses a roller bearing transmission and inspection ports to support dependable operation and simplified maintenance
Accessories
This option is available for the Duperon® Washer Compactor and can transport debris up to 40 feet in any direction, even vertically, eliminating the need for additional motorized conveyance systems.
This flexible Drop Sleeve is an economical way to direct and contain downward debris discharge. Also used where waste container hauling may cause damage to metal discharge chutes.
The washer compactor housing and chute can be thermally protected from cold temperatures with the addition of the Heat Blanket with integral heat trace.
Schematic
Photo Gallery
Downloads
Related Products
Duperon® Shaftless Screw Conveyor
Duperon® Sluice
Conveyance of captured debris using trough, water and gravity.
How can we help
Design Collaboration
To build your solution, our engineers take the time to understand your facility, process, and goals.
We’ll combine our team’s experience with water screening, cleaning, and processing with your team’s detailed understanding of your product and process, so we can develop a reliable and cost-effective solution.